Re: frame restoration
Quickstop [UK] said:
good point...
what is the alternative then? just de rust it? I just want to preserve this thing -
I've done a couple of 'frame off' SyTy projects. I was starting with not too rusty frames, so you may have different issues.
With the frame stripped ( No suspension, lines , etc) It's not real heavy. I use my engine hoist to move the front end, and just carry the rear. Takes two people.
I put it on saw horses in my back yard and washed it with de-greaser, simple green, brake cleaner, and a pressure washer until it was pretty clean. I used a 4" Makitia with a wire brush to get the stubborn spots. Use the engine hoist to raise, and flip it over, so you get top and bottom.
Here's the 'Magic': Spray the entire frame with "Ospho". This is a conversion coating that will treat the metal to form a zinc phospate coating. I buy a gallon of it, and put it in a hand-pump garden sprayer.Let it dry at least overnight. There will be both black and white spots of residue on the frame after the Ospho dries. Wire brush and bronze wool (bronze won't leave bits to rust, like steel wool will) it off. If there are any rusty spots re-treat them with Ospho, let dry and clean.
After you're satisfied with the rust prep, paint it. I used a Linear Polyurethane black in my DeVilbus gun. I was VERY satisfied with the results, and it only took about 3 afternoons of working on it to complete the prep and paint part. (While I was waiting for things to dry I worked on the suspension bits..)
One of the frames is under a S10 Blazer that I've driven 125,000MI in all weather since. There still isn't any visible rust.
The Ospho works! There may be different brand names in UK, but it's basically Phosphoric Acid. As long as you have the space to do the work, it's not a bad way to go. Very satisfying project... Good Luck!
Dave P
SoCal