Another EGR blockoff spot????

TYRODD

My ass. Look at it.
OK, I picked up a upper to lower intake gasket form the stealership today, and I noticed that there is a metal O-ring on the rear pass. side of the gasket. I would imagine that this hole is for the EGR-the port for the exhaust gas. I already have the EGR blocked off at the valve location, but can I block it off earlier at this location, keeping those exhaust gases even further away?
 

GM TURBO

Sell Out
I've heard of people filling that area with block filler - or something of the same consistancy with good results. Helps keep some of the heat out of the intake.
 

GM TURBO

Sell Out
That seems to ring a bell.

My only problem with this is it is permanent. I wonder if there would be a way to make some way to seal it off - without filling the intake.
 

Captain Morgan

Moderated User
swap on vortec heads :lol: that would be one way to do it :lol:

the only "non-permanent" way I can think to do it right now is to find the diameter of that hole and get the correct pipe tap to thread it (if one exists). I dont know if the hole would need to be enlarged to accomidate the correct tap or not.
Next, I would get an allen socket style pipe plug, put some anti-seize compound on it and thread it into the hole. Once it stopped threading, I would grind it flush to the manifold (provided it left enough socket depth to allow it to come out again) then I would put one dimple in the metal on the edge of the thread as to now allow it to work loose on its own.

Ok, now that I looked back at what I had written, that really doesnt seem like an easy or less damaging way of doing things, so how about a "Semi-Permanent" way of doing it.

Measure the diameter of the hole, make an aluminum slug that fills the hole, bevel the surface on the slug that will be facing the gasket surface and have someone tig weld it in there, then clean up the surface if needed. When the time comes that you need to remove it, center punch it, drill it out and clean it up. Presto, all done :D
 

leroy

Donating Member
A dime fits in there almost perfectly. It only costs 10 cents and a little filing.

Jim
 

TYRODD

My ass. Look at it.
I have sheet aluminum at work, wonder if I could cut a round piece and file it a little, put some RTV down just in case.
 

jwaller

Evil Genius/SyTy Guru
us OG guys would take a sode can, cut out a circle from that and put it in place of the gasket so that it blocks the EGR port between the head and intake.
 

TYRODD

My ass. Look at it.
us OG guys would take a sode can, cut out a circle from that and put it in place of the gasket so that it blocks the EGR port between the head and intake.

I like dees won, thin enough to not cause a leak. Starting the project tomorrow, er, later today, first time Ill have the upper off the Ty!!! Sounds like fun to me, unless I drop sometin=oh poop!
 
Top