Borg Warner Turbo Systems - VTG Turbo

Hu Ryde

Donating Member
November 16 of this year marked the day a century ago that Dr. Alfred Buchi received the first patent for an exhaust gas turbocharger.

This technology allows the angle of the compressor’s turbine blades to continually adjust. While some diesel engines have enjoyed this technology since the Nineties, the higher exhaust gas temperatures created by gasoline engines necessitated the creation of new heat-resistant materials to handle the hotness. Porsche and Borg Warner Turbo Systems were able to overcome the heat issue and have developed a VTG turbo system that will be incorporated into the next 911 Turbo. The VTG turbo will allow Porsche’s flat-six to mimic a twin-turbo setup with a much broader torque curve and more flexible powerband than a standard single turbo could provide on its own. Power ratings for the new VTG turbo engine haven’t been released and probably won’t be until the new 911 Turbo surfaces sometime next year.

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As a result of these higher demands, the exhaust temperatures and pressure conditions in the exhaust system increases. BorgWarner Turbo Systems currently offers turbochargers with variable turbine geometries for exhaust temperatures up to 850°C. In the future there will be turbochargers with VTGs for diesel engines with exhaust temperatures up to 900°C. Refinement of the VTG technology for use at even higher exhaust temperatures will expand the possible range of applications to include gasoline engines.
The mechanical demands placed on a VTG in a commercial vehicle are significantly higher than those placed on one in a passenger car since the rotary vanes also need to function as a highly efficient motor brake. This is necessary since future commercial vehicle engines will always have a lower displacement and the exhaust flaps used today at the end of the exhaust pipe will just not be enough anymore. Furthermore, the variable turbine geometry will be used to control exhaust gas recirculation, especially in modern commercial vehicle engines. When this is done, the pressure in front of the turbine is regulated by the VTG so that there is a sufficiently large pressure difference between the exhaust gas side and the fresh gas side after the compressor. Only then will the exhaust be drawn into the inlet duct through an exhaust gas recirculation valve.

BorgWarner Turbo Systems also offers a wide spectrum of VTG turbochargers that will meet all demands for use in commercial vehicle engines.

enjoy,

http://www.turbos.bwauto.com/en/products/vtg.asp
 

jjorgensen52

NHSTE - I'm the only one!
Re: Borg Warner Turbo Systems - VTG Turbo

My brother's truck has an Eaton VTG from a diesel truck... I believe it's an experimental model
 

sy#2921

BAMF
Re: Borg Warner Turbo Systems - VTG Turbo

The vw diesel's have these turbo's along with the new duramax(i know one of the big three has it on there). Great idea for low end spool and power but I am not happy with life and strength. Unless they did a better job with this one there will be problems with shafts bending or breaking. Controlling boost spikes will be a constant enemy in high boost applications. Its a great idea just not very practical in my eyes since I have seen the bad in them all too much.
 

SpoolingTurbo6

Donating Member
Re: Borg Warner Turbo Systems - VTG Turbo

While at the Ga. GAST meet, Hood, Adam,Tim and I were talking about this and wondering when it would be out for the gas engine, more prevalent when it could be used on our trucks. I think right now Banks has the market but only on diesels....because he has made the VG controller.It would be nice to get your hands on one and put it to use on a syty,
Tyson
 

20psiGMC

Member
Re: Borg Warner Turbo Systems - VTG Turbo

critical said:
"..hotness?"

:rotf: Yeah, I wondered about that myself...

"The mechanical demands placed on a VTG in a commercial vehicle are significantly higher than those placed on one in a passenger car since the rotary vanes also need to function as a highly efficient motor brake. This is necessary since future commercial vehicle engines will always have a lower displacement and the exhaust flaps used today at the end of the exhaust pipe will just not be enough anymore."

Huh? :screwy:

Methinks a tech guy did not write the article...
 

syco 2

New member
Re: Borg Warner Turbo Systems - VTG Turbo

900* ive seen these things get up to 1300-1400 glowing red the truck over heated before anything else happened. it was on a dyno at the dealership my friend works at.
 
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