exhaust leak; Tips on finding them?

BMFB

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I am having boost issues and have addressed all of my intake side boost leaks, so Now I am looking to see if there is anything exhaust side that may be leaking. at idle I do not hear any extra noise, such as the common ticking that an exhaust leak might sound like, but I know that under boost conditions that alot of pressure is built up in the manifolds and they might leak a bit then.

I was wondering if there was any way to pressurize the exhaust, or any real way to check for leaks other than tearing the manifolds off.
 

BMFB

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Re: exhaust leak; Tips on finding them?

can't tell if your serious about that one...
 

BMFB

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Re: exhaust leak; Tips on finding them?

well, i do have a smoke machine thats pretty badass, guess im gonna be blowin smoke up its ass tonight!

cross over pipe is prolly got a 50% chance of leaking/
 

BMFB

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Re: exhaust leak; Tips on finding them?

to smoke it and them apply pressure seems like a decent idea for both applications, simply smoking it doesn't seem like it would work, it would just be sitting inside the piping at ambiant pressure. To introduce a force to get it to come out, even a light one would make a very good method I would think.
 

BMFB

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Re: exhaust leak; Tips on finding them?

turned up nothin, although I have a hard time believe it worked. the only place i could really see it leaking would be in between the turbo and the manifold. I have to be loosing alot of air somewhere to only be getting max boost of 15 psi...I have to think about it logically.

the turbo is a constant, it did not do this with the previous turbo, but I rebuilt the whole motor in the process of changing turbos, so that means little.

same boost solenoid.

I have switched out for a much much stiffer actuator, with no results.

I have fixed many leaks on the intake side, and now seem to only have one in my throttle shaft, which is apparently minuscule. also, this has done nothing besides increase throttle response.

gate is programmed to be closed, but I have not proven that it remains so.

I cannot find or hear any exhaust leaks.

the turbo fins are all straight, it spins freely, although it does have a tiny amount of in and out play (14cm 20G)

I am not sure what to do next, other than to replace the boost solenoid with an external regulator, just to see if it changes. I have a hard time believing that it will, because it is doing the same thing with both actuators, the stock 20g one, and one with a base pressure of 18psi. The issue is it will only build around 14-15 psi, it will spike slightly when it shifts into third, to about 19, but will quickly come back down to 15. i do hear a slight hissing.
 

warmpancakes

New member
Re: exhaust leak; Tips on finding them?

Just for shits and giggles do you have the stock turbo still? Im thinking the turbo might be bad
 

warmpancakes

New member
Re: exhaust leak; Tips on finding them?

Pull the hose off the brake booster. Start the engine and inject some ATF into the hose. When the smoke starts to come out of the tailpipe, have a buddy put his shoe over the end to pressurize it.

There's your "smoke machine".


:rotf: thats awesome, wont have any bugs either
 

BMFB

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Re: exhaust leak; Tips on finding them?

I do still have it, although i am curious, what could be 'bad' about it if it still spins freely?
 

BMFB

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Re: exhaust leak; Tips on finding them?

well, I do have the stock turbo, although I do not have the stock actuator. I will what I can do about getting one, and perhaps swap them out tonight. It'll be a pain, but it seems to be the next step in the elimination process.
 

gkrcr882

SyTyless......for now!
Re: exhaust leak; Tips on finding them?

Other test is with the engine running, take a balled up rag and have someone block the tailpipe while you listen for leaks. The engine should labor slightly due to the increased pressure, and leaks will become audible.
 
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